1. JWF1626-type automatic magnetic levitation rotor spinning machine
High-speed magnetic levitation technology, the maximum speed is 150,000 rpm, and the yarn threading speed is 300 m/min;
Single-spindle automatic joint, the success rate of the joint is more than 95%;
Up to 600 spinning units, 30 spindle positions at the same time automatic splicing;
Single-spindle transmission, stable and reliable operation;
Digital molding, which can spin different varieties of yarn at the same time;
Double miscellaneous system, energy consumption is reduced by more than 10%.
2. VCRO PLUS-I fine winder automatic winder
Main parameters;
Number of spindles: 6-72,
winding speed: 400-2200m/min, stepless speed regulation;
Negative pressure control mode: frequency conversion speed regulation;
Package anti-stacking: realized by controlling the motor speed change in the whole process;
Tension control: electromagnetic pressurization, closed-loop control;
Joint type: MESDAN air splicer, water mist splicer;
Yarn clearer: the latest electronic yarn clearer from Uster or Lofe;
Fixed-length accuracy of package yarn: ±0.3%;
Main features: flexible connection mode (one-to-one or one-to-many, side-by-side or interspersed, up to 4000 spindles can be configured with a single spindle), the quality of the bobbin can be traced, the whole process is automatically conveyed, and labor is saved.
3. JWF1366Pro self-leveling draw frame
Main parameters:
design speed: 1200m/min;
Suitable for spinning fibers: pure spinning and blending of cotton and cotton-type chemical fibers with a fiber length of 20-120 mm;
Feeding strip tube: diameter ≤ 1000mm, cylinder height ≤ 1400mm;
Output strip: diameter ≤600mm, cylinder height≤1200mm, ≥ 900mm;
Main features: single-eye, full-time self-leveling, upper and lower rings are fully independent motor direct drive, multi-motor digital tension adjustment, efficient cleaning system and self-cleaning cotton suction box, ball bearing oil-free roller bearing sleeve, fast automatic head, concave and convex roller pressure lock, optional multi-cylinder mechanism.
4. The anisosexual fiber sorting machine JWF0019
Detection width: 1200mm/1600mm;
Maximum output: 1600Kg/H;
Power: 1.25kw;
Light source: LED;
Dimensions (length×width×height): 1110X2240X3300mm;
Main features:
accurate identification and efficient detection of various types of foreign fibers;
The super-resolution "human-like" recognition capability can distinguish ultra-fine foreign fibers in cotton, silk, wool and other fibers;
AI-based engine adaptive scene learning, used for process and fiber blending process such as flower clearing, carding and ginning;
"High energy" low power consumption, "accurate spraying", efficient cotton dropping;
"Small size" Easy to operate, easy to clean, remote operation and maintenance;
The special Genie EYE module reshapes the detection module with cutting-edge technology to accurately lock every trace of foreign matter.
JWF1217 type high-yield intelligent carding machine(1) The length of the carding arc is increased to 2960mm, the number of rotary covers involved in the carding is increased to 38, and the 9-point separation setting is adopted to improve the carding capacity and ensure the accuracy and stability of the separation distance setting, so as to achieve a good carding effect.
(2) The trapezoidal steel plate integral frame ensures the stability and reliability of the carding components in the operation process.
(3) Swing type partition adjustment mode, easy to operate, reduce the influence of thermal expansion on the partition.
(4) The cover brush roll is controlled by a separate motor, and the process adjustment is flexible to ensure the cleaning effect of the rotary cover.
(5) For the first time, a direct-connected permanent magnet synchronous motor is applied to the carding machine to save space and achieve energy saving and consumption reduction.
(6) Adopt a large diameter cotton roller to strengthen the fiber grip, improve the feeding efficiency and improve the opening capacity.
(7) Intelligent detection systems such as online monitoring of cover plate spacing, online monitoring of nep and online monitoring of cotton drop are used to monitor the spacing, quality indicators and cotton falling conditions in the operation of the equipment in real time to ensure that the quality of green strips is reliable and stable for a long time.
(8) Adopt innovative coil capacity increase technology to achieve 20%-50% capacity increase effect, reduce labor intensity, reduce the number of drawing joints, and improve the quality index of yarn.
(1) The lightweight pliers assembly and the clamp plate opening control mechanism reduce the swing angle and acceleration of the clamp plate movement, and ensure the quality of cotton mesh lap with a speed of more than 500 clamps/min.
(2) Xilin large-angle variable speed carding technology to ensure high-speed carding efficiency and improve the quality of combed cotton sliver and yarn.
(3) The new cotton dropping suction system ensures that the miscellaneous energy of short-staple cotton is fully transferred at high speed, and improves the quality of combing strips.
(4) Fully automatic joint control system, more stable performance and higher joint efficiency.
(5) On-line detection technology of tail sliver, with overrun alarm function and screen display of sliver unevenness curve.JWF1590 type full-section prefabricated platform spinning frame(1) It has the assembly technology of the whole section of the spinning frame to ensure the accurate docking of the whole section frame and the stability of high-speed operation.
(2) The new all-electronic drafting technology and multi-axis control system are adopted to comprehensively improve the response speed and anti-interference ability of the system to ensure the quality and stable operation of the yarn.
(3) Using the new high-efficiency steel belt colony technology, the number of falling pipes can reach 60 per minute, which realizes the accurate positioning of the convex plate and greatly improves the production efficiency.
(4) The technology of double air duct, single suction nozzle and process cotton suction at both ends is adopted to realize intelligent negative pressure control, improve the balance of negative pressure, and significantly reduce the energy consumption of process cotton absorption.JWF1218 type high-yield carding machineThe JWF1218 carding machine is based on the JWF1216 series of carding machines, and incorporates many innovative technologies, such as online detection of cotton impurity content in the barbed roller area, online detection of cotton net defects, card clothing status tracking, remote technical support, auxiliary head production and other functions. The working width of the JWF1218 is 1220mm, the maximum design speed is 400m/min, and the theoretical maximum output is 200kg/h.(1) The feeding box of the carding machine is optimized, and the cotton storage capacity of the upper cotton box is increased by 20%; Optimize the structure of the return air pipe and upper filter frame of the feeding box, and the exhaust is smoother, which is conducive to the stability of cotton supply.
(2) Through modeling, calculation and analysis and field verification, the frame structure of the JWF1218 is optimized, and the first-order mode natural frequency of the carding machine frame is significantly improved, and the stability of the carding machine is further improved during high yield.
(3) Optimize the structure of the cotton board, increase the diameter of the cotton roller, and improve the ability to hold the fiber.
(4) The barbed roller area adopts the modular design of a separate small frame, which can be exchanged for single/triple barbed roller modules, and the installation and interval adjustment of the barbed roller are simple and convenient.
(5) The center of Xilin was further elevated, and the length of Xilin carding arc increased to 2.85m. Cylinder variable frequency drive, and equipped with brake resistor, can reduce the starting current, start smoothly, and shorten the braking time to less than 3 minutes.
(6) Optimize the relative position of the crushing roller and the stripping roller, optimize the structure of the supporting plate, and optimize the installation position and angle of the scraper plate of the lower crushing roller, so that the fiber transfer is smoother when the yield is high.
(7) The large pressure roller and the stripping roller are driven by separate motors (which have obtained the national utility model patent), and can be drafted and adjusted online to adapt to high speed and high yield.
(8) Standard leather ring cotton guide, the newly designed leather ring cotton guide structure is fully integrated into the integrated design of the carding machine, the cotton guide mechanism is easy to turn over and maintain, the special design of the guide roller, no winding, no plugging fiber, adapt to high-speed operation, and can adapt to the high-speed production needs of various raw materials.
(9) The optimized design of the dust filter suction system comprehensively improves the cleaning cycle of the carding machine, and at the same time, there is a double suction system with separate separation of the cover float belly flower for users to choose.
(10) The design of large electrical cabinet is adopted, and the latest internal circulation heat dissipation technology is adopted in the cabinet, which greatly extends the cleaning cycle and improves the working environment of electrical components.JWF1458A automatic doffing roving frame and JWF9562 series coarse and fine system(1) The coarse and fine system has the technical characteristics of high speed, high efficiency, intelligence and energy saving.
(2) The JWF1458A-type roving frame has the following characteristics:
a. The external automatic doffing is mature and stable, the doffing time is controlled in about 3 minutes, and the success rate of automatic doffing, automatic raw head and empty full tube exchange is high;
b. The spindle wing/bobbin adopts multi-motor toothed belt group transmission, which is maintenance-free and reduces the labor intensity of workers, effectively improves the production speed and efficiency of the equipment, and reduces the noise and energy consumption during the operation of the equipment;
c. Using all-electronic drafting technology, the user can set the spinning process on the man-machine interface or remote terminal, so that the process of changing the variety is faster and more convenient;
d. The application of intelligent tension adjustment technology has significantly improved the quality of yarn and the operation stability of the equipment, and the breakage rate of roving has been reduced by about 15% when 100 spindles;
e. The roving single spindle yarn breaking detection system based on visual recognition technology is the first at home and abroad, which can effectively prevent roller wrapping and leather wrapping, and has the function of statistical analysis of yarn breakage, and uploads it to the workshop management system.
(3) The JWF9562 series coarse and fine system has the following characteristics: firstly, the system scheme design is flexible and can be customized according to needs; Secondly, the system itself is mature and reliable, stable in operation, and equipped with a remote operation and maintenance system, which is convenient for real-time monitoring of its operating status; In addition, the system is easy to operate and is equipped with a LAN control system, which makes the operation easy to complete on the handheld mobile terminal.
E2528 series warp knitting machineIt is suitable for polyester and nylon filament, acrylic yarn, spandex yarn, polyester textured yarn, blended yarn and other raw materials, and weaves plain fabrics, elastic fabrics and various plush fabrics, which are processed by the corresponding finishing process and used to make clothing, home textiles and industrial fabrics.
Model:E2528/2HB E2528/3HB E2528/4HB 、E2528-J4/1 E2528/5HB
Width:134'' 186''218''238''248'' 268'' 290''
Speed: Maximum weaving speed 2500R/M
Features:
1. Wide
range of weaving fabric 2, energy saving, high efficiency
3, easy operation, Easy to maintainJWK3501 logistics conveying twisting machine(1) Replace the closed spindle tank with a new generation of spindle tank, reduce the operation time of inner yarn replacement by 30 seconds/spindle, and improve the utilization rate of equipment.
(2) The equal scale plate inner yarn tensioner and the new way of length counting are adopted to control the difference between the equal length of the inner and outer yarn ≤5mm, and the fixed length accuracy is controlled to less than 3‰.
(3) The optimal combination scheme of energy-saving effect is adopted, and the energy-saving efficiency is reduced by more than 10% compared with the previous generation of direct twisting machine.
(4) The quality inspection function is used to control the quality of twisted yarn and improve the efficiency of back-end weaving by more than 3%.
(5) Improve the overall performance of the silk channel components of the direct twisting machine, and expand the application of the direct twisting machine in the fields of special fibers, aramid and rayon.
(6) The use of automation equipment to replace the work of manual loading and unloading of yarn and logistics transportation to reduce the labor intensity and improve the production efficiency of the twisting workshop.
(7) Build an information management and scheduling system for the twisting workshop to lay the foundation for the whole process automation of the twisting workshop.
Article from: China Yarn Network
